ISA-95

ISA-95: Enterprise-Control Integration

Integration between business and manufacturing systems

Purdue Model Hierarchy

Level 4: Business Planning & Logistics
Timescale: Days to months
Systems: ERP, BI
Level 3: Manufacturing Operations Management
Timescale: Shifts to days
Systems: MES, LIMS, WMS
Level 2: Supervisory Control
Timescale: Seconds to hours
Systems: SCADA, HMI, Batch
Level 1: Direct Control
Timescale: Milliseconds to seconds
Systems: PLC, DCS, RTU
Level 0: Physical Process
Timescale: Continuous
Systems: Sensors, Actuators

Equipment Hierarchy

Enterprise
โ””โ”€ Site (1:N)
โ””โ”€ Area (1:N)
โ””โ”€ Work Center (1:N)
โ””โ”€ Work Unit (1:N)
โ””โ”€ Equipment (1:N)

Key UDTs

PhysicalAsset

id:UUID
path:PATH
name:str
level:L0-L4
parent:ref
children:[ref]

Equipment

extends PhysicalAsset
capability:[str]
state:EquipmentState
mode:EquipmentMode

Material

id:UUID
name:str
lot:str|null
sublots:[ref]

Data Flows

L4โ†’L3: Schedule, MaterialDef, ProductDef, WorkOrder
L3โ†’L4: Performance, Inventory, Quality, Status
L3โ†’L2: Recipe, Setpoints, Commands, Schedule
L2โ†’L3: ProcessData, Events, Alarms, Batch